Restful sleep with billerbeck duvets
Good sleep begins with the right comforter – and at billerbeck we understand how important this is. In the production of billerbeck duvets with natural and fibre fillings, great importance is attached to the quality of the materials and precise craftsmanship. This ensures that every duvets meets the highest standards for restful sleep, because A GOOD DAY BEGINS AT NIGHT.
Watch the billerbeck duvets production process in the following video
Attention to detail in every step of the manufacturing process
From the selection of the finest materials to the final stitching, every stage is carefully monitored. This is the only way we can promise you that every duvet will be a cozy companion for your night’s rest.
The duvet manufacturing process involves several carefully monitored steps:
1. Production step: duvet fillings
- Testing of the individual filling materials: Each filling material is tested for quality and suitability to ensure maximum longevity and comfort of the duvets.
- Fleece for duvet inserts: Special fleece is used as an insert for duvets to ensure even distribution and heat retention.
- Fiber preparation: The fibers are carefully prepared to achieve optimum airiness and softness of the filling materials, which is crucial for sleeping comfort.
2. Production step: perfect cut of the duvet
- Cutting the upholstery fabric: The upholstery fabric is cut precisely to ensure a perfect fit for the blankets.
- Cutting the filling material: The filling material is also cut to the exact dimensions required.
3. Production step: frame production
- Cover the frame with upholstery fabric: The frame is carefully covered with the upholstery fabric of the duvets to create a taut and smooth surface.
- Place the duvet filling on the cover fabric: The prepared filling is distributed evenly over the covered fabric.
4. Production step: quilting the duvets – for lasting support
Quilting binds the filling to the fabric, keeping the individual duvet materials securely in place and maintaining the shape of the duvet for years to come.
5. Production step: efficient continuous production for duvets
In this step, the duvets are manufactured in a continuous production line to maximize the efficiency and consistency of the end products.
6. Production step: careful sewing of the duvets
The edges of the duvets are carefully stitched to ensure durability and a high-quality finish.
7. Production step: cleaning the duvets
After completion, each comforter is cleaned to remove any production residue and ensure that customers receive a clean and hygienic product.
These careful manufacturing processes ensure that every billerbeck duvet is not only comfortable and supportive, but also durable and of the highest quality. With billerbeck beddings you can look forward to a restful night, because A GOOD DAY BEGINS AT NIGHT.
Sustainable recycling of used fibres
A key component of the sustainability concept in duvet production is the recycling of used fibres. A special extraction system is used on the sewing machines for this purpose, which efficiently collects excess fibres during the sewing process. These fibres are then separated and collected in special collection boxes. Once the boxes are filled, the fibres are transferred to recycling bags to prepare them for recycling.
This process not only reduces waste, but also helps to conserve valuable resources and minimise environmental impact. The recycled fibres can later be reused in new products, making production even more sustainable.
